U.S. Patent No. 5,921,096 SCSUM Rev B 04/06
Satellite Cooling® Company

USER MANUAL
INSTRUCTIONS FOR USE AND CARE OF
THE SATELLITE COOLING® SYSTEM
Read First
Read this User Manual before
unpacking, setting up and operating the Satellite Cooling® System.
Failure to follow the directions
in this User Manual may cause damage to the system and will void the warranty
provided for the system.
Section 1 – Warranty
Section 2 - Unpacking Instructions
Section 3 - Setup Instructions
Section 4 - Operating Instructions for the Satellite Cooling®
Systems
Section 5 - Operation & Maintenance of Modules (Bowl, Oval
and Rectangle)
Section 6 - Product Disclaimer
Section 7- Care & Maintenance of Satellite Cooling® System
Satellite Cooling® Company
308
Washington Blvd.
_ Mundelein, IL 60060
www.satellitecool.com
Section 1 – Warranty
Satellite
Cooling® Limited Warranty
www.satellitecool.com
YOUR NEW SATELLITE
COOLING® SYSTEM IS WARRANTED TO THE ORIGINAL
PURCHASER FOR A PERIOD OF
ONE YEAR FROM DATE OF PURCHASE FOR LABOR AND TWO YEARS FROM THE DATE OF
PURCHASE FOR PARTS.
This LIMITED WARRANTY is against defects in the material and/or workmanship, and
includes labor for replacement of defective parts, provided repairs are
performed by an authorized service agency or Satellite Cooling® Company. The
CUSTOMER must inform the authorized service agency of the possibility of
warranty coverage and provide a copy of the sales or delivery receipt BEFORE
WARRANTY REPAIRS ARE BEGUN. Replacement parts and accessories are warranted for
ninety (90) days from the date of purchase when purchased separately and will
be verified by dated sales receipt or packing slip which lists that item. All
parts or accessories replaced under warranty must be returned to the authorized
service agency.
THE FOLLOWING ARE
NOT COVERED UNDER WARRANTY:
- Damage
caused by abuse, misuse, dropping or other similar incidental damage
caused by or as a result of failure to follow assembly, operating,
cleaning, user maintenance or storage instructions.
- Shipping
damage is not covered by warranty. Visible and hidden damage are the
responsibility of the freight carrier. The consignee must file a damage
claim promptly against the carrier or upon discovery in the case of hidden
damage. (Not with Satellite Cooling®.)
- KEEP
ALL ORIGINAL CONTAINERS AND PACKING MATERIALS FOR CARRIER INSPECTION.
- Materials
or labor to renew or repair scratches, stained, chipped or discolored
surfaces.
- Transportation
charges to or from an authorized service agency for repairs.
- Labor
charges to install or test attachments or accessories which are replaced
for any reason.
- Satellite
Cooling® or any of their affiliates,
distributors, officers, directors, agents, employees or insurers will not
be obligated for consequential or other damages, losses or expenses in
connection with or by reason of the use of or inability or use the system
for any purpose.
-
THIS WARRANTY IS GIVEN
EXPRESSLY AND IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, FOR
MERCHANTABILITY AND FOR FITNESS TOWARDS A
PARTICULAR PURPOSE AND
CONSTITUTES THE ONLY WARRANTY MADE BY SATELLITE COOLING®.
Section 2 - Unpacking Instructions
- Unpack
the system immediately by following the instructions in this manual.
Inspect packaging for visible damage.
- Retain
the cartons and packing materials until the system is completely assembled
and working properly.
- Set
up and run the system immediately to confirm proper operation. Beyond one
week, your system may be warranty repaired, but not replaced.
- Check
your purchase order against the shipment to be certain that all parts have
arrived.
- Contact
Satellite Cooling® immediately if there are any missing parts.
- Satellite
Cooling® will verify any backorders.
- Do
not use sharp objects to open the cartons.
- The
chiller is heavy, and can weigh more than 150 pounds. It is recommended
that at least two (2) people accustomed to lifting heavy objects remove it
from its carton.
- Should
any damage to any component of the Satellite Cooling® System be apparent,
immediately file a claim with the shipping company.
Section 3 - Setup Instructions
- To
familiarize you with the way the Satellite Cooling® System is used, it is
recommended that you read this manual as well as the enclosed “Operator’s
Manual for Refrigerated Recirculating Chillers” completely.
- Failure
to properly set up the Satellite Cooling® System may cause damage to the
system and will void the manufacturer’s warranty.
- Although
we have made every effort to simplify the operation of the system, some
instruction is necessary for proper use.
3.1 - The Modules
- Place
the Satellite tray and bowl modules in the approximate layout desired.
Remember to leave adequate space between each module for the cooling
lines. Although the cooling lines are short, they do take up some space. (Do
not turn the chiller on at this time.)
- Each
module (bowl or tray) has four (4) fittings; two are located on each side.
These fittings are where the cooling lines connect to the module. Two six
foot cooling lines are required between the chiller and the first module,
and two cooling lines are required between each of any subsequent modules.
- After
unpacking and checking that each component has arrived undamaged, it is
recommended that you locate the cooling lines and connect and disconnect
them a few times before trying to set up a buffet.
- When
connecting and disconnecting the cooling lines from the modules, DO NOT
wiggle the connectors from side to side. Pull back on coupler sleeve snap
straight on to connect, then pushing the coupler sleeve forward, towards
the module to click into place. Reverse process to disconnect.
3. 2 - The Chiller
- Move
the chiller to its final position under or beside the serving table and
out of the path of customer traffic. The chiller should be located near an
electrical outlet or with a heavy duty extension cord of 50' or less in
length with the same electrical rating as the cord on the Satellite
chiller. The Satellite chiller has a fan inside that allows the heat
removed from Satellite modules to be blown from the chilling unit. It is
very important that the chiller be allowed to ‘breathe’.
- Air
flow must be allowed to get to the chiller. THE
SYSTEM WILL NOT PERFORM AS EXPECTED IF THERE IS INSUFFICIENT AIR FLOW TO
THE CHILLER. Make sure
that the tablecloth or table skirting cannot block the
venting areas of the unit. Occasionally during
the serving period, check to be sure the air flow to the chiller is not
restricted.
Please Note: Should the
Satellite Cooling System® fail to perform the cooling which is expected, follow
these four steps:
1. Turn off the compressor.
2. Check the electrical supply for sufficient amperage.
3. Check all of the connections to be sure they are connected.
4. Check the fluid level in the chiller.
5. Check the air filter for cleanliness and air flow. Remove any
dust or debris which may have accumulated.
6. Should problems continue, contact Satellite Cooling® for further
instruction.
Toll free 888 356 (COOL)
2665,
Local 847 949 (COOL) 2665
3.3 - Cooling Lines
- Once
the modules (bowls and trays) are positioned, connect them to each other
with the hoses provided. Push the body connection of the hose onto the insert
connection on the module. It will click into place. Tug gently, but DO NOT
wiggle back and forth, on the cooling lines to make sure the connection
has been made. Because the Satellite Thermal Mix circulates from module to
module, any connection that is not made correctly will cause the modules
farther away from the chiller to be warm or to leak. DO NOT turn on the
system if leaking of the Thermal Mix persists. Use caution, the Satellite
Thermal Mix is slippery. Wipe up any fluid immediately. (Do
not turn the chiller on at this time.)
- Next,
connect one cooling line from the chiller to a quick connect fitting on
the first module and another cooling line to the other quick connect
fitting of the first module. Either one works; they are interchangeable.
Note: Listen for the “click” as the fittings are connected. (Do
not turn the chiller
on at this time).
- If
a chilling line is difficult to connect to a module, place the module in a
cold environment or rub ice on the surface for 15 minutes. This will
result in a decrease of internal fluid pressure, allowing for easier
connection.
- Now
that you have completed set up of the Satellite Cooling® System, read the
following Operating Instructions before turning on and operating the
system.
Section 4 - Operating Instructions for the Satellite Cooling®
Systems
4.1 – Warning
- Do
not connect the Satellite chiller to an electrical outlet unless it is a
grounded (3-pronged) outlet of the correct electrical rating listed on the
Satellite chiller. You can find the information on the back of the
Satellite chiller and in the Operator’s Manual, shipped with the Satellite
chiller.
- Do
not turn the Satellite chiller on until the Satellite modules (bowls and
trays) are connected to each other and then to the Satellite chiller.
- Do
not store the Satellite chiller or modules in areas where they will be
exposed to excessive heat.
- Use
the Satellite chiller only with approved Satellite modules, Satellite
Thermal Mix and Satellite cooling lines. Failure to do so may cause
injury, damage to the Satellite Cooling®
System and will void all warranties. DO NOT use any other cooling source
other than the Satellite Cooling®
chiller.
- Operate
the Satellite chiller on level surfaces only.
- For
optimal cooling, DO NOT operates the Satellite Cooling® System in direct
sunlight.
4.2 - Operation
Now that you have set up the Satellite Cooling® System according
to the Setup Instructions, you should follow the instructions below prior to
turning on or operating the system.
- Double
check all Satellite modules (bowls and trays) and cooling line
connections.
- Open
the approved Satellite Thermal Mix. Find and open the top of the Satellite
chiller. Pour the fluid into the reservoir until it has reached the
appropriate marking for max level located on the site lens at the back of
the Satellite chiller. A float in the reservoir will sound an alarm and
shut down the system if the fluid level is not appropriately maintained.
The recommended level is approximately ˝" from the top of the screen
filter.
- Plug
the power cord into an outlet that is properly grounded (3-pronged) of the
correct electrical rating listed on the Satellite chiller. You can find
the information on the back of the Satellite chiller and in the chiller
Operator’s Manual, shipped with the Satellite chiller. If an extension
cord is necessary, use only a heavy duty UL recognized version of 50' or
less in length. Use of any other type will adversely affect the
performance of the Satellite Cooling® System.
- Turn
on the power switch located on the rear panel of the Satellite chiller and
check all cooling lines for any leaks. Should a leak be detected, turn off
the Satellite chiller. Reconnect or replace leaking cooling lines and
repeat start-up of the Satellite chiller.
- Allow
the system to run for a period of at least 30 minutes in order to cool
modules to proper temperatures. The temperature display is set to reach
10°F by the manufacturer for optimal cooling. It is recommended that this
setting remain unchanged. Check food temperatures periodically.
Section 5 - Operation & Maintenance of Modules (Bowl, Oval
and Rectangle)
- Hand
wash module with mild soap and warm water or non-abrasive and non-acidic cleaner
recommended for smooth surfaces.
- Use
soft cloths when wiping down surfaces.
- Do
not scrape or scour modules.
- Store
modules in a dry, clean environment.
- Do
not allow modules to sit in direct sunlight when in storage.
- Do
not empty Satellite Thermal Mix solution from modules at any time.
- Satellite
Thermal Mix will always remain in the modules during any cleaning or
storage.
- Modules
must remain in a flat and level position for proper cooling.
- Only
cold food items at
or below 40°F (4°C) are to be placed into the modules in order to maintain
cold temperatures throughout the system.
- The
Satellite Cooling® System is not
designed to cool down warm food products.
- The
Satellite Cooling® System is
designed to assist professional food handlers in temporarily maintaining
cold buffet food temperatures of food products which are being transferred
to the modules from existing cold environments.
- Any
cold food which is to be placed into the Satellite Cooling®
modules must already be at a minimum temperature of 40°F (4°C) before
being placed into the modules. The conditions and requirements of
temporary cold buffet foods that you must follow are provided to you by federal,
state, and local governing boards.
Section 6 - Product Disclaimer
THE SATELLITE COOLING® SYSTEM IS DESIGNED TO ASSIST PROFESSIONAL FOOD HANDLERS IN THE
TEMPORARY MAINTENANCE OF COLD BUFFET FOODS.
THE TEMPORARY CONDITIONS AND REQUIREMENTS OF COLD BUFFET FOODS THAT
YOU MUST FOLLOW ARE PROVIDED TO YOU BY YOUR LOCAL BOARD OF HEALTH, AND IN THE
UNITED STATES, THE U.S.F.D.A. OR THEIR GOVERNING COUNCIL FROM YOUR COUNTY,
STATE OR CONGRESSIONAL COMMITTEES.
The Satellite Cooling® System does not in any way suggest or assume any deviance from
those requirements recommended by federal, state and local governing boards.
Do not interpret the use of the Satellite Cooling® System as a
replacement for any long-term refrigeration. It is only to be used for the temporary maintenance of
cold buffet foods.
Any misrepresentation of this product or its claims may be
subject to prosecution and may dismiss any previous warranties, contracts or
agreements.
Section 7 Care & Maintenance of Satellite
Cooling® System
7.1 (Satellite
Cooling® bowl and tray modules)
- All Satellite Cooling module surfaces need to be cleaned
before their initial use.
- Do not machine wash.
Dishwashing and well sinks will damage the ware fittings and ABS plastic surface.
- Occasionally, Satellite
Cooling products need
to be washed by hand with warm water and soap to prevent build-up. This
would depend on the frequency with which the items are used, but recommended
after each use for proper sanitation.
- Use a soft cloth when hand
washing.
- Do not use abrasives (such as
Comet, Ajax, brushes or scouring pads).
- Wipe down with clean water
and let dry.
- Never use abrasive soaps or
alcohol (for example Windex, abrasives, any type of solvents or acetone).
- Store in dry area, away from
direct sun light or extreme hot conditions
- Plastic body material is abs
Dow 952, high gloss
- Bowl and tray food surfaces
are NSF certified, bright, hard anodized aluminum approved for food
service
7.2 (Satellite Cooling® flexible cooling
lines)
- All Satellite Cooling flexible cooling lines are
self contained and do not need to be drained or internally cleaned.
- The fittings and rubber
cooling lines need to be washed by hand with warm water and soap to
prevent build-up. This would depend on the frequency with which the items
are used, but recommended after each use for proper sanitation.
- The outer sleeve is an
insulated Kevlar material with Velcro.
- The insulated Kevlar may be
removed and rinsed with a mild soap and water from time to time to prevent
build-up. This would depend on the frequency with which the items are
used.
- Air dry, do not machine dry.
- Do not soak (let stand in
soapy water) the Kevlar for an extended period of time.
- Do not machine wash.
- Do not use abrasives (such as
Comet, Ajax, brushes or scouring pads).
- Wipe down with clean water
and let dry.
- Never use abrasive soaps or
alcohol (for example Windex, abrasives, any type of solvents or acetone).
- Store in dry area.
7.3 (Satellite Cooling® Polar Domes)
- Do not machine wash.
Dishwashing and well sinks will fog, damage or scratch the smooth clear
surface.
- Occasionally, Satellite
Cooling® Polar Domes need to be washed by hand with warm water and soap
to prevent build-up. This would depend on the frequency with which the
items are used, but recommended after each use for proper sanitation.
- Use a soft cloth when hand
washing.
- Do not use abrasives (such as
Comet, Ajax, brushes or scouring pads).
- Wipe down with clean water
and let dry.
- Never use abrasive soaps or
alcohol (for example Windex, abrasives, any type of solvents or acetone).
- Store in dry area, away from
direct sun light or extreme hot conditions
7.4 (Satellite Cooling® / Polyscience, Chiller/
Recirculator) CLICK
HERE TO DOWNLOAD MANUAL
The Chiller is designed to require a minimum of periodic
maintenance.
(Standard Magnetic Drive Centrifugal Pump)
When used under continuous operating conditions, this pump
should be oiled every six (6) months with SAE 20 oil. The pump incorporates two
oil ports for this purpose.
To access the pump:
1. Turn both power switches off and unplug the power cord.
2. Remove the top panel of the housing (held in place with two
bolts at the upper left and right corners of the rear panel).
3. Remove the housing’s side panels by lifting them out of the
housing frame.
(Condenser, Air Vents,
and Reusable Filter)
To keep the system operating at optimum cooling capacity, the
condenser, the air vents, and reusable filter should be kept free of dust and
dirt. They should be checked on a scheduled basis and cleaned as required.
The reusable filter is easily accessed from either the left or
right side of the unit. Use a mild detergent and water solution to wash off any
accumulated dust and dirt and then rinse and air dry thoroughly before reinstalling.
(Fluid Filter)
A removable, highly efficient fluid filter is integrated into
the fluid reservoir. To remove it for cleaning, simply remove the reservoir cap
and lift the filter out of the reservoir. Rinse off accumulated particulate and
reinstall.
(Fluid Level)
The fluid level gauge on the rear of the Chiller should be
periodically checked to determine if the fluid level needs to be topped off.
Generally, fluid should be added whenever the level in the reservoir is at or
near the “half” gauge mark.
(Body or enclosure)
- The
body or enclosure of the chiller/recirculator is a powder coated surface.
- Never
clean while plugged in and or running.
- Occasionally, it needs to be lightly
wiped down by hand with warm water and soap to prevent build-up. This
would depend on the frequency of use and exposure, but recommended after
each use for proper sanitation.
- Clean with a damp cloth.
There should not be any running liquid from the cloth as to prevent liquid
running into areas that would accumulate or cause a short circuit.
- Use a soft cloth when hand
washing.
- Do not use abrasives (such as
Comet, Ajax, brushes or scouring pads).
- Wipe down with clean water
and let dry.
- Never use abrasive soaps or
alcohol (for example Windex, abrasives, any type of solvents or acetone).
- Store in dry area, away from
direct sun light or extreme hot conditions.
Section
7.5 (Satellite Cooling® accessories) Coming Soon
·
Please refer to each accessories individual cleaning
instructions
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©2006 Satellite Cooling® Company
308 Washington Blvd
Mundelein Ill 60060
All Rights Reserved