U.S. Patent No. 5,921,096                                        SCSUM Rev B 04/06

 

Satellite Cooling® Company

 

 

 

USER MANUAL

INSTRUCTIONS FOR USE AND CARE OF

THE SATELLITE COOLING® SYSTEM

 

Read First

Read this User Manual before unpacking, setting up and operating the Satellite Cooling® System.

Failure to follow the directions in this User Manual may cause damage to the system and will void the warranty provided for the system.

Section 1 – Warranty 

Section 2 - Unpacking Instructions

Section 3 - Setup Instructions

Section 4 - Operating Instructions for the Satellite Cooling® Systems

Section 5 - Operation & Maintenance of Modules (Bowl, Oval and Rectangle)

Section 6 - Product Disclaimer

Section 7- Care & Maintenance of Satellite Cooling® System

 

 

 

Satellite Cooling® Company

308 Washington Blvd. _ Mundelein, IL 60060

www.satellitecool.com

 

Section 1 – Warranty

 

Satellite Cooling® Limited Warranty

www.satellitecool.com

 

YOUR NEW SATELLITE COOLING® SYSTEM IS WARRANTED TO THE ORIGINAL

PURCHASER FOR A PERIOD OF ONE YEAR FROM DATE OF PURCHASE FOR LABOR AND TWO YEARS FROM THE DATE OF PURCHASE FOR PARTS.

 

This LIMITED WARRANTY is against defects in the material and/or workmanship, and includes labor for replacement of defective parts, provided repairs are performed by an authorized service agency or Satellite Cooling® Company. The CUSTOMER must inform the authorized service agency of the possibility of warranty coverage and provide a copy of the sales or delivery receipt BEFORE WARRANTY REPAIRS ARE BEGUN. Replacement parts and accessories are warranted for ninety (90) days from the date of purchase when purchased separately and will be verified by dated sales receipt or packing slip which lists that item. All parts or accessories replaced under warranty must be returned to the authorized service agency.

 

THE FOLLOWING ARE NOT COVERED UNDER WARRANTY:

 

  • Damage caused by abuse, misuse, dropping or other similar incidental damage caused by or as a result of failure to follow assembly, operating, cleaning, user maintenance or storage instructions.
  • Shipping damage is not covered by warranty. Visible and hidden damage are the responsibility of the freight carrier. The consignee must file a damage claim promptly against the carrier or upon discovery in the case of hidden damage. (Not with Satellite Cooling®.)
  • KEEP ALL ORIGINAL CONTAINERS AND PACKING MATERIALS FOR CARRIER INSPECTION.
  • Materials or labor to renew or repair scratches, stained, chipped or discolored surfaces.
  • Transportation charges to or from an authorized service agency for repairs.
  • Labor charges to install or test attachments or accessories which are replaced for any reason.
  • Satellite Cooling® or any of their affiliates, distributors, officers, directors, agents, employees or insurers will not be obligated for consequential or other damages, losses or expenses in connection with or by reason of the use of or inability or use the system for any purpose.
  •  

THIS WARRANTY IS GIVEN EXPRESSLY AND IN LIEU OF ALL OTHER WARRANTIES,

EXPRESSED OR IMPLIED, FOR MERCHANTABILITY AND FOR FITNESS TOWARDS A

PARTICULAR PURPOSE AND CONSTITUTES THE ONLY WARRANTY MADE BY SATELLITE COOLING®.

 

 

 

 

 

 

 

 

Section 2 - Unpacking Instructions

 

  • Unpack the system immediately by following the instructions in this manual. Inspect packaging for visible damage.
  • Retain the cartons and packing materials until the system is completely assembled and working properly.
  • Set up and run the system immediately to confirm proper operation. Beyond one week, your system may be warranty repaired, but not replaced.
  • Check your purchase order against the shipment to be certain that all parts have arrived.
  • Contact Satellite Cooling® immediately if there are any missing parts.
  • Satellite Cooling® will verify any backorders.
  • Do not use sharp objects to open the cartons.
  • The chiller is heavy, and can weigh more than 150 pounds. It is recommended that at least two (2) people accustomed to lifting heavy objects remove it from its carton.
  • Should any damage to any component of the Satellite Cooling® System be apparent, immediately file a claim with the shipping company.

 

Section 3 - Setup Instructions

 

  • To familiarize you with the way the Satellite Cooling® System is used, it is recommended that you read this manual as well as the enclosed “Operator’s Manual for Refrigerated Recirculating Chillers” completely.
  • Failure to properly set up the Satellite Cooling® System may cause damage to the system and will void the manufacturer’s warranty.
  • Although we have made every effort to simplify the operation of the system, some instruction is necessary for proper use.

 

3.1 - The Modules

 

  • Place the Satellite tray and bowl modules in the approximate layout desired. Remember to leave adequate space between each module for the cooling lines. Although the cooling lines are short, they do take up some space. (Do not turn the chiller on at this time.)
  • Each module (bowl or tray) has four (4) fittings; two are located on each side. These fittings are where the cooling lines connect to the module. Two six foot cooling lines are required between the chiller and the first module, and two cooling lines are required between each of any subsequent modules.
  • After unpacking and checking that each component has arrived undamaged, it is recommended that you locate the cooling lines and connect and disconnect them a few times before trying to set up a buffet.
  • When connecting and disconnecting the cooling lines from the modules, DO NOT wiggle the connectors from side to side. Pull back on coupler sleeve snap straight on to connect, then pushing the coupler sleeve forward, towards the module to click into place. Reverse process to disconnect.

 

3. 2 - The Chiller

 

  • Move the chiller to its final position under or beside the serving table and out of the path of customer traffic. The chiller should be located near an electrical outlet or with a heavy duty extension cord of 50' or less in length with the same electrical rating as the cord on the Satellite chiller. The Satellite chiller has a fan inside that allows the heat removed from Satellite modules to be blown from the chilling unit. It is very important that the chiller be allowed to ‘breathe’.
  • Air flow must be allowed to get to the chiller. THE SYSTEM WILL NOT PERFORM AS EXPECTED IF THERE IS INSUFFICIENT AIR FLOW TO THE CHILLER. Make sure that the tablecloth or table skirting cannot block the venting areas of the unit. Occasionally during the serving period, check to be sure the air flow to the chiller is not restricted.

 

Please Note: Should the Satellite Cooling System® fail to perform the cooling which is expected, follow these four steps:

 

1.     Turn off the compressor.

2.     Check the electrical supply for sufficient amperage.

3.     Check all of the connections to be sure they are connected.

4.     Check the fluid level in the chiller.

5.     Check the air filter for cleanliness and air flow. Remove any dust or debris which may have accumulated.

6.     Should problems continue, contact Satellite Cooling® for further instruction.

Toll free 888 356 (COOL) 2665,

Local     847 949 (COOL) 2665

 

 

 

3.3 - Cooling Lines

 

  • Once the modules (bowls and trays) are positioned, connect them to each other with the hoses provided. Push the body connection of the hose onto the insert connection on the module. It will click into place. Tug gently, but DO NOT wiggle back and forth, on the cooling lines to make sure the connection has been made. Because the Satellite Thermal Mix circulates from module to module, any connection that is not made correctly will cause the modules farther away from the chiller to be warm or to leak. DO NOT turn on the system if leaking of the Thermal Mix persists. Use caution, the Satellite Thermal Mix is slippery. Wipe up any fluid immediately. (Do not turn the chiller on at this time.)
  • Next, connect one cooling line from the chiller to a quick connect fitting on the first module and another cooling line to the other quick connect fitting of the first module. Either one works; they are interchangeable. Note: Listen for the “click” as the fittings are connected. (Do not turn the chiller on at this time).
  • If a chilling line is difficult to connect to a module, place the module in a cold environment or rub ice on the surface for 15 minutes. This will result in a decrease of internal fluid pressure, allowing for easier connection.
  • Now that you have completed set up of the Satellite Cooling® System, read the following Operating Instructions before turning on and operating the system.

 

 

 

 

 

Section 4 - Operating Instructions for the Satellite Cooling® Systems

 

4.1 – Warning

 

  • Do not connect the Satellite chiller to an electrical outlet unless it is a grounded (3-pronged) outlet of the correct electrical rating listed on the Satellite chiller. You can find the information on the back of the Satellite chiller and in the Operator’s Manual, shipped with the Satellite chiller.
  • Do not turn the Satellite chiller on until the Satellite modules (bowls and trays) are connected to each other and then to the Satellite chiller.
  • Do not store the Satellite chiller or modules in areas where they will be exposed to excessive heat.
  • Use the Satellite chiller only with approved Satellite modules, Satellite Thermal Mix and Satellite cooling lines. Failure to do so may cause injury, damage to the Satellite Cooling® System and will void all warranties. DO NOT use any other cooling source other than the Satellite Cooling® chiller.
  • Operate the Satellite chiller on level surfaces only.
  • For optimal cooling, DO NOT operates the Satellite Cooling® System in direct sunlight.

 

4.2 - Operation

 

Now that you have set up the Satellite Cooling® System according to the Setup Instructions, you should follow the instructions below prior to turning on or operating the system.

 

  1. Double check all Satellite modules (bowls and trays) and cooling line connections.
  2. Open the approved Satellite Thermal Mix. Find and open the top of the Satellite chiller. Pour the fluid into the reservoir until it has reached the appropriate marking for max level located on the site lens at the back of the Satellite chiller. A float in the reservoir will sound an alarm and shut down the system if the fluid level is not appropriately maintained. The recommended level is approximately ˝" from the top of the screen filter.
  3. Plug the power cord into an outlet that is properly grounded (3-pronged) of the correct electrical rating listed on the Satellite chiller. You can find the information on the back of the Satellite chiller and in the chiller Operator’s Manual, shipped with the Satellite chiller. If an extension cord is necessary, use only a heavy duty UL recognized version of 50' or less in length. Use of any other type will adversely affect the performance of the Satellite Cooling® System.
  4. Turn on the power switch located on the rear panel of the Satellite chiller and check all cooling lines for any leaks. Should a leak be detected, turn off the Satellite chiller. Reconnect or replace leaking cooling lines and repeat start-up of the Satellite chiller.
  5. Allow the system to run for a period of at least 30 minutes in order to cool modules to proper temperatures. The temperature display is set to reach 10°F by the manufacturer for optimal cooling. It is recommended that this setting remain unchanged. Check food temperatures periodically.

 

 

 

Section 5 - Operation & Maintenance of Modules (Bowl, Oval and Rectangle)

 

  1. Hand wash module with mild soap and warm water or non-abrasive and non-acidic cleaner recommended for smooth surfaces.
  2. Use soft cloths when wiping down surfaces.
  3. Do not scrape or scour modules.
  4. Store modules in a dry, clean environment.
  5. Do not allow modules to sit in direct sunlight when in storage.
  6. Do not empty Satellite Thermal Mix solution from modules at any time.
  7. Satellite Thermal Mix will always remain in the modules during any cleaning or storage.
  8. Modules must remain in a flat and level position for proper cooling.
  9. Only cold food items at or below 40°F (4°C) are to be placed into the modules in order to maintain cold temperatures throughout the system.
  10. The Satellite Cooling® System is not designed to cool down warm food products.
  11. The Satellite Cooling® System is designed to assist professional food handlers in temporarily maintaining cold buffet food temperatures of food products which are being transferred to the modules from existing cold environments.
  12. Any cold food which is to be placed into the Satellite Cooling® modules must already be at a minimum temperature of 40°F (4°C) before being placed into the modules. The conditions and requirements of temporary cold buffet foods that you must follow are provided to you by federal, state, and local governing boards.

 

Section 6 - Product Disclaimer

 

THE SATELLITE COOLING® SYSTEM IS DESIGNED TO ASSIST PROFESSIONAL FOOD HANDLERS IN THE TEMPORARY MAINTENANCE OF COLD BUFFET FOODS.

THE TEMPORARY CONDITIONS AND REQUIREMENTS OF COLD BUFFET FOODS THAT YOU MUST FOLLOW ARE PROVIDED TO YOU BY YOUR LOCAL BOARD OF HEALTH, AND IN THE UNITED STATES, THE U.S.F.D.A. OR THEIR GOVERNING COUNCIL FROM YOUR COUNTY, STATE OR CONGRESSIONAL COMMITTEES.

The Satellite Cooling® System does not in any way suggest or assume any deviance from those requirements recommended by federal, state and local governing boards.

Do not interpret the use of the Satellite Cooling® System as a replacement for any long-term refrigeration. It is only to be used for the temporary maintenance of cold buffet foods.

Any misrepresentation of this product or its claims may be subject to prosecution and may dismiss any previous warranties, contracts or agreements.

 

 

Section 7 Care & Maintenance of Satellite Cooling® System

7.1 (Satellite Cooling® bowl and tray modules)

  • All Satellite Cooling module surfaces need to be cleaned before their initial use.
  • Do not machine wash. Dishwashing and well sinks will damage the ware fittings and ABS plastic surface.
  • Occasionally, Satellite Cooling products need to be washed by hand with warm water and soap to prevent build-up. This would depend on the frequency with which the items are used, but recommended after each use for proper sanitation.
  • Use a soft cloth when hand washing.
  • Do not use abrasives (such as Comet, Ajax, brushes or scouring pads).
  • Wipe down with clean water and let dry.
  • Never use abrasive soaps or alcohol (for example Windex, abrasives, any type of solvents or acetone).
  • Store in dry area, away from direct sun light or extreme hot conditions
  • Plastic body material is abs Dow 952, high gloss
  • Bowl and tray food surfaces are NSF certified, bright, hard anodized aluminum approved for food service

7.2 (Satellite Cooling® flexible cooling lines)

  • All Satellite Cooling flexible cooling lines are self contained and do not need to be drained or internally cleaned.
  • The fittings and rubber cooling lines need to be washed by hand with warm water and soap to prevent build-up. This would depend on the frequency with which the items are used, but recommended after each use for proper sanitation.
  • The outer sleeve is an insulated Kevlar material with Velcro.
  • The insulated Kevlar may be removed and rinsed with a mild soap and water from time to time to prevent build-up. This would depend on the frequency with which the items are used.
  • Air dry, do not machine dry.
  • Do not soak (let stand in soapy water) the Kevlar for an extended period of time.
  • Do not machine wash.
  • Do not use abrasives (such as Comet, Ajax, brushes or scouring pads).
  • Wipe down with clean water and let dry.
  • Never use abrasive soaps or alcohol (for example Windex, abrasives, any type of solvents or acetone).
  • Store in dry area.

7.3 (Satellite Cooling® Polar Domes)

  • Do not machine wash. Dishwashing and well sinks will fog, damage or scratch the smooth clear surface.
  • Occasionally, Satellite Cooling® Polar Domes need to be washed by hand with warm water and soap to prevent build-up. This would depend on the frequency with which the items are used, but recommended after each use for proper sanitation.
  • Use a soft cloth when hand washing.
  • Do not use abrasives (such as Comet, Ajax, brushes or scouring pads).
  • Wipe down with clean water and let dry.
  • Never use abrasive soaps or alcohol (for example Windex, abrasives, any type of solvents or acetone).
  • Store in dry area, away from direct sun light or extreme hot conditions

7.4 (Satellite Cooling® / Polyscience, Chiller/ Recirculator) CLICK HERE TO DOWNLOAD MANUAL

The Chiller is designed to require a minimum of periodic maintenance.

 

(Standard Magnetic Drive Centrifugal Pump)

 

When used under continuous operating conditions, this pump should be oiled every six (6) months with SAE 20 oil. The pump incorporates two oil ports for this purpose.

 

To access the pump:

1. Turn both power switches off and unplug the power cord.

2. Remove the top panel of the housing (held in place with two bolts at the upper left and right corners of the rear panel).

3. Remove the housing’s side panels by lifting them out of the housing frame.

 

(Condenser, Air Vents, and Reusable Filter)

 

To keep the system operating at optimum cooling capacity, the condenser, the air vents, and reusable filter should be kept free of dust and dirt. They should be checked on a scheduled basis and cleaned as required.

The reusable filter is easily accessed from either the left or right side of the unit. Use a mild detergent and water solution to wash off any accumulated dust and dirt and then rinse and air dry thoroughly before reinstalling.

 

(Fluid Filter)

 

A removable, highly efficient fluid filter is integrated into the fluid reservoir. To remove it for cleaning, simply remove the reservoir cap and lift the filter out of the reservoir. Rinse off accumulated particulate and reinstall.

 

(Fluid Level)

 

The fluid level gauge on the rear of the Chiller should be periodically checked to determine if the fluid level needs to be topped off. Generally, fluid should be added whenever the level in the reservoir is at or near the “half” gauge mark.

(Body or enclosure)

 

  • The body or enclosure of the chiller/recirculator is a powder coated surface.
  • Never clean while plugged in and or running.
  • Occasionally, it needs to be lightly wiped down by hand with warm water and soap to prevent build-up. This would depend on the frequency of use and exposure, but recommended after each use for proper sanitation.
  • Clean with a damp cloth. There should not be any running liquid from the cloth as to prevent liquid running into areas that would accumulate or cause a short circuit.
  • Use a soft cloth when hand washing.
  • Do not use abrasives (such as Comet, Ajax, brushes or scouring pads).
  • Wipe down with clean water and let dry.
  • Never use abrasive soaps or alcohol (for example Windex, abrasives, any type of solvents or acetone).
  • Store in dry area, away from direct sun light or extreme hot conditions.

 

 

Section 7.5 (Satellite Cooling® accessories) Coming Soon

·        Please refer to each accessories individual cleaning instructions

 

 



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® Company

308 Washington Blvd

Mundelein Ill 60060
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